How to Replace Thermostat

6 steps 30 min Intermediate

Learn how to replace thermostat with our detailed step-by-step guide. Follow our easy instructions to get it done right.

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Step-by-Step Instructions

1

Step 1: Diagnose Faulty Thermostat

Check for engine overheating, poor heater performance, or thermostat stuck open/closed.

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Infrared Thermometer

Non-contact temp gun for testing thermostat operation

$24.99
2

Step 2: Drain Coolant Below Thermostat Level

Open radiator drain cock or remove lower hose to drain coolant below thermostat housing.

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Oil Drain Pan

Large pan for catching drained coolant

$19.99
3

Step 3: Locate and Access Thermostat Housing

Find thermostat (usually where upper radiator hose connects to engine), remove any obstructions.

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4

Step 4: Remove Housing Bolts and Old Thermostat

Unbolt thermostat housing, lift off, remove old thermostat and gasket, clean mating surfaces.

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Socket and Ratchet Set

Tools for removing thermostat housing bolts

$39.99
Gasket Scraper

Tool for removing old gasket material

$9.99
5

Step 5: Install New Thermostat and Gasket

Install new thermostat in correct orientation, apply new gasket or RTV sealant, reinstall housing.

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Engine Thermostat

Replacement thermostat for your vehicle

$19.99
Thermostat Gasket

Housing gasket or O-ring seal

$6.99
6

Step 6: Refill Coolant and Bleed Air

Refill with 50/50 coolant mix, run engine, bleed air from system, check for leaks.

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Engine Coolant 50/50

Pre-mixed antifreeze for refilling (1 gallon)

$14.99